A PDCPD mold is made of aluminum for the most part, and a lot of the time, it's a cast part. There are many different considerations when creating this type of mold. The main one is volumetric shrinkage, which must be taken into account. A liquid resin has a density of 0.97, and a solid has a density of 1.03. Volumetric shrinkage is about 6%, and most of the shrinkage occurs in the Z-axis, which results in a change in thickness of the parts.

A PDCPD mold is an excellent choice for producing large parts involving a lot of volume. The low viscosity of the liquid components allows large parts to be molded with a high surface area. Some of these parts can measure up to 13 square meters, or 120 square feet, and weigh several hundred pounds. These parts can also be formed by a CNC-machined aluminum mold, although a cast aluminum mold is typically more suitable for shallow geometry. A DCPD mold can be used to create prototype parts of any size, and even a low-volume mold can make 1000 production-quality parts.

The chemistry of polydicyclopentadiene results in a material that has excellent chemical, corrosion, heat, and mechanical resistance. It can even be molded into thin cross-sections, allowing the user to reduce the weight of the part while keeping its strength and durability. Its properties also allow for the creation of complex parts, with intricate detail, with a smooth surface finish.

PDCPD is especially well-suited for manufacturing large-area ultra-thin parts. It also has a wider range of applications, including high-strength automobile bumpers, fenders, and fairings. Other examples of PDCPD products are high-strength automotive body panels, engineering vehicle covers, and corrosion-resistant pipe parts. Additionally, a number of applications include high-strength UAV shells and military-grade boxes.

PDCPD polymerization has been achieved using different transition metal catalysts and photoredox catalysis. Depending on the reaction conditions, the polymer can have a cross-linked or linear structure. For linear PDCPD, the crosslinking steps result from thermal condensation of the olefins in the parent monomer.

Custom moulds are an excellent choice for businesses that produce custom products. They allow companies to produce their products at a faster rate, which increases revenue. With custom moulds, manufacturers can also save money and time. The moulds are customized to meet their specifications, reducing mistakes and improving production rate. The process is also more efficient, and the end product is more personalized and distinctive.